Fabircation
This department ensures that we source the top-quality yarn and meticulously evaluate all specifications to meet the required parameters for every finished product. This meticulous attention to detail allows us to deliver consistent quality and reliability with each order. We commercially manufacture the fabric from our trusted knitting and dyeing units. Our team of experts is highly skilled in managing all types of fabric production to the highest standards. We take great pride in the capabilities of our Fabrication Department and its crucial role in supporting our company’s commitment to excellence. Capacity of handling 200,000 Kg per Month.
Sampling & Design
Upon receiving a business inquiry, our merchandising department initiates a journey of excellence. Commencing with an extensive sampling process, we progress to our knitting phase where ideas and innovation are transformed into the development of fabrics. Labs and numerous dyeing divisions continually sample new colors and blends, embracing every challenge presented. Subsequently, our stitching and needlework artisans consistently turn the impossible into possible. Our dedicated team specializes in the timely development of patterns and approval samples, irrespective of the complexity involved in the styling process.
Stitching Trail Run & Bulk Production
We conduct routine trial runs prior to bulk production. This allows us to preempt any potential discrepancies and make necessary adjustments to our processes. Our stitching trials for numerous garment samples ensure that we adhere to the specified quality parameters through inline inspections by our expert quality team.
This multi-layered approach enables us to identify and address any quality issues early in the production cycle. By doing so, we can guarantee that each and every garment that leaves our facility meets the exacting standards you have come to expect from our partnership.
Stitching Machines & Capabilities
Comfort Apparel possesses a full range of the latest state-of-the-art machines essential for producing top-quality products. The possibilities for expansion and advancement are endless.
Capacity of handling 300,000 Pcs per Month The following is a summary of the machines that Comfort Apparel currently possesses:
| Single Needle Lock Stitch Machine | 175 |
|---|---|
| Overlock | 175 |
| Flatlock | 50 |
| Double Needle | 10 |
| Feed Off the Arm Double Chain Stitcher | 8 |
| Kansai (Multi Needle Machine) | 6 |
| Button Hole Machine | 4 |
| High Speed Button Lock Stitch Machine | 4 |
| Automatic Snap Button Machine | 6 |
| Automatic Bar tack Machine | 6 |
| Elastic Machine | 4 |
| Tape Cutters | 4 |
| Hydraulic Heat Transfer Machines | 12 |
| All Other Special Machines | 36 |
Quality Assurance & Finishing Process
We take great pride in our unwavering commitment to quality assurance throughout every stage of our production process. Our stringent quality control measures are meticulously implemented to ensure that the integrity and dignityof each and every garment we manufacture is upheld to the highest standards from the sourcing of raw materials to the final packaging, our dedicated team of quality experts maintains a robust quality check system at every critical juncture. This multi-layered approach allows us to consistently deliver products that meet and exceed your expectations.
We have implemented a comprehensive quality control process to ensure that every item leaving our facility meets our exacting specifications. Our rigorous finishing quality control measures include:
Cropping: Precise trimming and shaping of the garment
Pressing: Meticulous steaming and pressing for a polished finish
General Checking: Thorough inspection for any defects
Final Checking: Detailed examination before packaging
Super Final Checking: An additional level of quality verification
Metal Detecting: Ensuring the absence of any foreign metal objects
Packing Quality Checkpoints: Careful monitoring during the packaging process.
Internal Audits: Regular 2.5 AQL (Acceptable Quality Level) inspectionsWe are committed to providing you with products of the highest caliber
Finishing Machinery
| Iron Press Boiler | 40 |
|---|---|
| No Of Iron Presses | 20 |
| Vacuum Press | 06 |
| Spot Cleaning Machine | 30 |
| Cropping Machine | 20 |
| Metal Detecting Machine | 02 |
